Top Advantages of Vertical Stainless Steel Fermentation Tanks
Under today's trend of environmental protection and sustainable development, how to efficiently treat organic waste has become the focus of many enterprises. Especially in livestock and poultry breeding, agricultural waste treatment, urban sludge treatment and other industries, it is crucial to choose a fermentation equipment that is both efficient and environmentally friendly. GEMCO's vertical stainless steel fermenter can help companies realize green production and resource utilization with its excellent technical advantages and highly automated design.
Why Invest in Vertical Stainless Steel Fermentation Tanks?
Top Advantages of Vertical Stainless Steel Fermentation Tanks
Many organic fertilizer factories face many challenges in processing organic waste: old equipment, low processing efficiency; long fermentation time, large floor space; lack of automation, high labor costs; and, after-sales service can not be guaranteed, equipment failure rate is high. To address these pain points, GEMCO, as a fermentation tank supplier, offers an efficient, energy-saving and environmentally friendly solution.
GEMCO's recommended fermenter for biofertilizer production is characterized by two main features: vertical design + stainless steel.
Best Vertical Stainless Steel Fermentation Tank at Low Cost
Unique Advantages of Vertical Fermentation Tank Design
- Short Fermentation Time, High Efficiency
Compared to traditional fermenters that require 10-20 days of fermentation time, vertical fermenters can complete the entire fermentation process in only 8-10 hours. This significant improvement allows the compost processing plant to complete the production task faster and significantly shorten the production cycle.
- Small Footprint and High Space Utilization
Vertical fermentation tanks have a vertical sealing structure and cover a very small area. With an annual production capacity of 10,000 tons, for example, the plant requires only 30 square meters of floor space. While the traditional fermenter needs 1,000 square meters, which is a great space optimization for composting plants with limited space.
- Highly Automated, Saving Labor Costs
The equipment supports PLC program control and remote monitoring. The whole fermentation process can be completed by only 1-2 operators. The automatic loading and unloading system further reduces manual intervention, which not only simplifies the operation process, but also effectively reduces the labor cost and saves a lot of operation cost of composting plants.
- Long Service Life and Cost Savings
The fermentation tank adopts a three-layer anticorrosive structure, which is able to resist the corrosion of strong acid and alkali environments, and the service life of the equipment is up to more than 10 years. This means that fermentation plants do not need to replace equipment frequently, and in the long run, fermentation equipment maintenance costs will be significantly reduced.
- Environmental Protection and High Efficiency
GEMCO fermentation tank adopts advanced heat exchange system to achieve high efficiency deodorization during the fermentation process, and the waste gas treatment is environmentally friendly and compliant, with deodorization rate as high as 99%. In addition, the equipment has low energy consumption, which can significantly reduce energy consumption and provide strong support for the green production of fertilizer enterprises.
Unique Advantages of Stainless-Steel Fermentation Tanks
Stainless fermentation tanks are favored by various industries for their excellent material properties and high performance in fermentation equipment. GEMCO fermentation tanks are made of high-quality 304 stainless steel, which has the following significant advantages:
- High Corrosion Resistance
304 stainless steel has excellent corrosion resistance, especially suitable for the treatment of highly corrosive organic waste such as agricultural waste, livestock and poultry manure and municipal sludge. This corrosion resistance not only extends the service life of the equipment, but also reduces the cost of maintenance and replacement.
- Hygiene and Safety
Fermentation tanks with stainless steel material has a smooth surface, after mirror polishing treatment, its surface roughness is extremely low (Ra ≤ 0.4µm), no dead corners, easy to clean, to ensure that there are no residual harmful substances in the fermentation process. In the food, pharmaceutical and other industries that require high hygiene, stainless steel fermenters have unparalleled advantages.
- High Mechanical Strength
Stainless steel has high strength and toughness, able to withstand high pressure and high temperature environment of continuous operation, to ensure that the fermentation tank in different working conditions to maintain stable work. For plants that require long periods of continuous fermentation, stainless steel fermenters are a great guarantee of productivity and quality.
- Oxidation Resistance and Long Life
The high oxidation resistance of stainless steel material prevents it from rusting when exposed to air or water for a long period of time, ensuring that the fermentation tanks will maintain its good appearance and functionality even after a long period of time. GEMCO's stainless steel fermentation tanks have a service life of more than 10 years, which makes them an ideal choice for long term investment in a fermentation plant.
If you have any question about Vertical Stainless Steel Fermenter, click below to get answers for free.
6 Core Technologies of GEMCO’s Organic Fertilizer Fermentation Tanks
The excellent performance of GEMCO vertical stainless steel fermentation tank is due to its six core technology systems:
Factory Price Fermentation Tank Diagram
- Thermal Insulation System: The use of polyurethane material ensures that the equipment operates normally all year round and the fermentation results are stable, even in low temperature environments.
- Hydraulic Drive System: Provides strong thrust for loading and unloading, enhancing overall productivity and ensuring efficient work.
- Heat Exchange System: Reduces energy consumption through efficient heat circulation and improves energy utilization to achieve economic energy saving.
- Automated Loading and Unloading System: The patented design of the unloading device controls the amount of material to be discharged and accelerates the unloading speed, further improving production efficiency.
- Polygonal Base Design: The stainless fermentation tank structure is sturdy and stable, which is not only beautiful, but also saves the occupying space.
- Main Shaft Transmission System: Made of high strength Q345B material, which ensures the reliability and durability of the equipment in long-term operation.
Start Your Composting Business Plan with GEMCO
GEMCO vertical fermentations have a wide range of applications to meet the needs of multiple industries and are suitable for a variety of organic waste treatment scenarios, including livestock and poultry manure, agricultural wastes, household wastes and municipal sludge, etc. GEMCO not only provides high-performance fermentation equipment, but also customized complete production line solutions for customers. We provide customers with field project case demonstration and professional 3D design rendering service, so that customers can visualize the layout and operation of the equipment in the actual scene. In addition, GEMCO also provides a full range of technical support from equipment installation and commissioning to production training, to ensure that the equipment in the efficient operation at the same time, to help customers achieve production automation and maximize profits.
Cost of Fermentation Plant for Sale
We welcome partners from around the world to contact us and start making money together. Contact us now for free to learn more detailed information about vertical stainless steel fermentation tanks and obtain customized solutions!
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